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How three phase induction motor works?speed control method

How three phase induction motor works Three phase squirrel-cage asynchronous motors speed control methods advantages disadvantages

How three phase induction motor works?

How three phase induction motor works
Fig.Induction motor
 Three-phase squirrel-cage asynchronous motors are widely used in industrial drives because they are rugged, reliable and economical. 


 Asynchronous motors behave electrically like transformers. The secondary winding is the rotor and the mechanical power output of the motor acts on the primary side like a – variable – load resistance. If no mechanical power output is produced at rest (on initiation of start-up), this load resistance is zero, i.e. the transformer is in effect secondarily shorted.

Single-phase induction motors are used extensively for smaller loads, such as household appliances like fans


An electric motor converts electrical energy into a mechanical energy which is given to different types of loads. A.c. motors operate on an a.c. supply, and they are classified into synchronous, single phase and 3 phase induction, and special purpose motors. Out of all types, 3 phase induction motors are most widely used for industrial applications mainly because they do not require a starting device.


A 3 phase induction motor has its name from the fact that the rotor current is induced by the magnetic field, instead of electrical connections.

Generation of rotating magnetic field:

The stator of an induction motor consists of a number of overlapping windings offset by an electrical angle of 120°. When the primary winding or stator is connected to a three phase A.C supply, it create a rotating magnetic field which rotates at a synchronous speed.

Synchronous speed:

Synchronous Speed equation

                                        


The direction of rotation of the motor depends on the phase sequence of supply lines, and the order in which these lines are connected to the stator. Thus interchanging the connection of any two primary terminals to the supply will reverse the direction of rotation.

The number of poles and the frequency of the applied voltage determine the synchronous speed of rotation in the motor’s stator. Motors are commonly configured to have 2, 4, 6 or 8 poles. The synchronous speed, a term given to the speed at which the field produced by primary currents will rotate, is determined by the following expression.

Three-phase induction motor Principles of operation:

When a three-phase supply is connected to insulated coils set into slots in the inner surface of the stator or stationary part of an induction motor, a rotating magnetic flux is produced. The rotating magnetic flux cuts the conductors of the rotor and induces an e.m.f. in the rotor conductors by Faraday’s law, which states that when a conductor cuts or is cut by a magnetic field an e.m.f. is induced in that conductor, the magnitude of which is proportional to the rate at which the conductor cuts or is cut by the magnetic flux. This induced e.m.f. causes rotor currents to flow and establish a magnetic flux which reacts with the stator flux and causes a force to be exerted on the rotor conductors, turning the rotor,The turning force or torque experienced by the rotor is produced by inducing an e.m.f. into the rotor conductors due to the relative motion between the conductors and the rotating field. The torque produces rotation in the same direction as the rotating magnetic field.

Types for induction motor: 

1) Slip-ring motors

Principal diagram of a slip-ring motor with external rotor resistances
Principal diagram of a slip-ring motor with external rotor resistances
With slip-ring motors, the rotor winding is connected to slip rings and terminated with external resistances. The resistance of the external resistors influences the current flowing through the rotor and the speed-torque characteristic.

Principal diagram of a slip-ring motor with external rotor resistances Slip-ring motors represent the conventional method of controlling starting torque (and the current consumption) by selection of the rotor resistances. The highest attainable starting torque corresponds to the breakdown torque of the motor. This is independent of the magnitude of the rotor resistance. The primary current consumption of slip-ring motors is proportional to the rotor current. Thanks to these characteristics, slip-ring motors can achieve a high starting torque with relatively low current consumption.
The external resistors are usually changed in steps during motor startup. The rotor windings are shorted in normal continuous duty. By designing the rotor resistances for continuous duty, it is even possible to continuously influence the speed, albeit at the cost of high heat dissipation.

2)  Squirrel-cage induction motors

In the case of asynchronous machines with squirrel-cage induction rotors, the rotor consists of a grooved cylindrical laminated rotor package with rods of highly conductive metal (preferably aluminum), that is joined on the face side by rings to form a closed cage. The cage – at least in the case of small motors – is usually cast into the rotor.
To reduce the starting current and influence the starting torque characteristic, the coil rods are specially designed so that they create a high rotor resistance at rest and at low speeds by current displacement. They are usually placed crosswise at an angle to the axis of rotation to avoid variations in torque and to ensure smooth running characteristics.

Speed control methods of three phase Induction Motor :

A three phase induction motor is  a constant speed motor as dc  shunt motor.  But the speed of d.c.  shunt motor can be changed smoothly just by using rheostats. This maintains the speed regulation and efficiency of dc. shunt motor.  But in case of 3 phase  induction motors very difficult to achieve smooth speed control.  if the speed control is achieved by using some methods , the performance of the induction motor in term of  its power factor,  efficiency etc.  gets badly  affected. 

     The three phase induction motor has advantages as follows :

  • Low cost
  • Low maintenance
  • Simple construction
  • Reliability and high efficiency

speed equation of induction motor is,

 
Speed control methods of three phase Induction Motor Detailed explanatio
figure: induction motor speed control


From above equation it observed that speed of the induction motor can be changed either the synchronous speed Ns or by changing value of  slip s.

Torque produced in  three phase induction motor is ,
Fig: Torque equation of induction motor
if the value of  R and E  are changed then to keep the torque constant for constant load condition,  motor reacts by change in its slip.  Effectively its speed changes. 

Thus speed of the induction motor can be controlled by methods: 

Control From Stator Side:

it includes following methods

a)  speed control of 3 phase induction motor using v/f  I.e v/f control
b)  Supply voltage control.
c) speed control of induction motor by pole changing method
d)  Adding rheostats in stator circuit
 
 
Let discuss in detail  Speed control methods of three phase Induction Motor:

a ) speed control of 3 phase induction motor by variable frequency method i.e V/F control

The synchronous speed is given by,
fig:speed equation of induction motor
 
Thus by controlling the supply frequency ( f )smoothly,  the synchronous speed can be controlled smoothly 

b) speed control by supply voltage:

Torque equation 
For low slip region which is operating region of induction motor (sX)^2 <<R and hence neglected

Now
From above expression if supply voltage reduced below rated value, torque produced also decrease 
But due to reduction in voltage, current drawn by motor increases. Large  change in voltage for small change in speed required is the biggest disadvantage of this method. Due to increased in current motor may get overheated hence this method rarely used in practice. 

c) By Pole changing: 

 
This method called pole changing method of controlling speed of induction motor. In this method it is possible to have various speed  in steps by changing stater pole.  Continues smooth speed control not possible by this method
 

d) Adding rheostat  circuit

Rotor resistance starter
fig:Rotor resistance starter

 If the rotor resistance is increased,  the torque produced decreases. But when  the load on the motor is same,  motor has to supply same   torque as load demands.  So motor reacts by increasing its slip to compensate decrease in  T torque  due to resistance  R and maintains the load torque R constant So due to additional rotor resistance motor slip increases ie the speed of the motor decreases Thus by increasing the rotor resistance R.  speeds below normal value can be achieved Another advantage of this method is that the starting torque of the motor increases Fi proportional to rotor resistance  

But this method has following disadvantages

1. The large speed changes are not possible This is because for large speed change. required large in rotar which causes large rotor losses, which reduce the efficiency of motordi
1)  this method can not be used for the squirrel cage induction motors 
2)  The speed above the normal values can not be obtained
3)  Large power looses occur hence sufficient cooling arrangements required
4)  Due to large power losses,  efficiency is low Thus the method is rarely used



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